Application
- Film insert products in general such as automobile interior, home appliance nameplates
Automobile, Motorcycle
Home Appliance (IoT)
Smartphone, Tablet, Smart watch
Sensor
Game
Others
Features, Function
- Create decoration printed materials for film insert molding on easy adhesive treated PET film and PC (polycarbonate) sheet.
- By combining with IMB binder, insert molding with PMMA (acrylic), ABS, PC (polycarbonate), etc. is possible.
- Two pack type ink, forms a printed ink layer with excellent flexibility and heat resistance.
- Forming, workability
- Electrical properties
- Multi color setting
- Functional Black, white
- Halogen Free
- PAHs Free
- Low VOC
- High speed printing
Substrate
- Easy adhesion treated PET film, PC(polycarbonate)sheet
- PC
- Easy adhesion treated PET
Dilution
- Z-701 SOLVENT(fast dry), Z-703 SOLVENT(standard), Z-705 SOLVENT(slow)
- Dilution 10 to 15%
- * Do not use other solvents as they may cause contamination of halogen compounds and PAHs, and may adversely affect curing, adhesion, stencil stability, or other properties.
Catalyst, Promoter mixing
- 240 Catalyst 10%(standard)Pot life 4 to 5 hrs.
- 106 Catalyst 14%(to improve adhesion to materials)Pot life 2 to 3 hrs.
- 200 Catalyst 16%(extra soft)Pot life 4 to 5 hrs.
- * The ink will turn to gel after the pot life has expired. Be sure to mix only enough to use
Promoter
- SM-40 DEFOAMER 1 to 2%(For anti-foam and improving leveling)
- SM-196 PROMOTER (LV) 1 to 4%(to shorten drying time and to prevent ink from sticking to the mold)
Recommended cleaner
- NF-003 SOLVENT
Mesh
- T 200 to 350 mesh(Coverage would be about 35m2/kg at 250 mesh)
Drying
- 90℃ 60 min
- Overprint
Each layer 80℃ 10 min (tack-free)
Final layer 90℃ 60 min
- *Ensure sufficient drying
Standard colors
HF(LV)001 VICTORIA
HF(LV)169 SCARLET
HF(LV)179 RED
HF(LV)199 RED
HF(LV)239 LIGHT YELLOW
HF(LV)279 REDDISH YELLOW
HF(LV)399 BLUE
HF(LV)529 ORANGE
HF(LV)589 MAGENTA
HF(LV)679 WHITE
HF(LV)829 VIOLET
HF(LV)969 PNC BLACK
HF(LV)979 BLACK
Introduction of Color Guide
Caution
- Do not use solvents and catalysts other than the designated ones because of the possibility of contamination with halogen compounds and PAHs.
- Please check the squeegee rubber, emulsion, materials and substrates before use, as they may contain halogen compounds.
- Be sure to print a binder as an adhesion layer to the molding resin.
⇒IMB-HF009 Binder: Compatible with MIR ink, PC resin and PMMA resin molding.
⇒IMB-HF006 Binder: Compatible with general-purpose resin molding such as ABS, PMMA, As, etc.. - When printing a binder, if the underlayer ink is excessively dry, peeling strength will be reduced. Be sure to print continuously up to the binder and conduct final drying.
- In the forming process such as vacuum forming, pressure air forming, and mold forming, as well as in insert molding processes that integrate injection molded resin, a complex set of factors affect the performance of the final product, including the selection of printing materials and inks for design printing, printing conditions, printing sequence, drying method and conditions, selection of molding resin, mold design (gate shape, type and position, number of gates), and conditions set during injection molding.
- Please conduct sufficient tests on trial production and set up each condition appropriately before use.
- Ink shelf life: 36 months from production date, unopened
Safety
- UN No.: Not classified in the definition
- UN Classification: Not classified in the definition
Handling
- Use safety gloves and eyeglasses to protect skin and eyes. If the ink comes in contact with skin, wash with soap and plenty of water (or lukewarm water) and consult with a doctor.
- Containers should be closed tightly after use and stored in a cool and dark place.
- SDS is available upon request. Please request a copy and read it carefully before handling the products.
Resistance
Test Item | Test Conditions | Test results |
---|---|---|
Adhesion | JIS K 5600-5-6:ISO2409(Cross-cut),1mm Interval 6×6、cellophane tape & peel | 0(no peel) |
Pencil Hardness | JIS K 5600-5-4:ISO 15184(Pencil), Weight 750g Pencil hardness (Mitsubishi Uni) which does not make scars. | F |
Heat | JIS K5600-6-3:ISO 3248: 90℃, 400hrs., check appearance and peeling from the substrate | No defect |
Hot Water | JIS K 5600-6-2: ISO 2812-2, Soak 48 hrs. in 50℃ hot water, check appearance and peeling from the substrate. | No defect |
Acid | Soak 7 hrs. in 5% H2SO4, check appearance and peeling from the substrate | No defect |
Alkali | Soak 7 hrs. in 5% NaOH, check appearance and peeling from the substrate | No defect |
Alcohol | Gakushin scrub tester, cotton soaked ethanol, 200g weight, 50 back and forth, check peel off | No defect |
Scrub | Gakushin scrub tester, cotton soaked ethanol, 500g weight, 500 back and forth, check color fade. | No defect |
Falling weight test | JIS K5600-5-3, DuPont Impulse Tester, drop 500g weight from 50 cm height, check appearance. | No defect |
Punching | Cut with a press machine, check cut edges. | No defect |
Test Condition
- Test condition 【IPX-HF(LV) 979 BLACK】 【240 CATALYST 10%】 【Z-703 SOLVENT 10%】 【90℃ 60 min】 【T 300】 【Substrate: Polycarbonate sheet(0.5mm)】
- Above resistance test results are measured results in our laboratory and they are not guaranteed values.
- Information contained in this catalog may change without prior notice.